Value Added Services
Multilayer bus bars offer a structural integrity that wiring methods just can’t match. MERSEN Engineers can work with customers to incorporate a variety of components right into busbar design. Each one is safety tested and certified, all designed to help simplify your life at the system assembly level. Every day MERSEN’s innovation delivers complete multicomponent bus bar and power distribution assemblies around the world to our dedicated family of customers.
- Reduced installation time at customer’s site
- Reduced wiring time at customer’s site
- Reduce the number of components to stock and purchase
- Consistent quality and tested sub-assembly
PDA Unit Before Bus Bar
PDA Unit with Bus Bar
PDA Assembly Re-Engineered
Using Bus Bar Technology, Rear View
The design concept for this project was to create a rugged, lightweight power distribution system for a production lighting application. Due to the predictable performance characteristics of the solid copper conductors used in laminated bus bars (instead of the bulk and uncertainty of wires), the creativity of design team was tapped. Total success was achieved through compact packaging, light weight, and simplified asembly.
PDA Assembly a Hit in Stage Lighting Systems!
A series of small power supplies parallel to provide system power in a 19” rack application. Input connectors are press-fit into both the bus bar and PCBs for system simplicity. Attached to this bus bar’s right side is its mate, a 60” long vertical bus bar with pluggable output connectors for system distribution. Along the top section, signal output reports system intelligence to monitor each power supply’s performance.
Power & Signal Distribution
Size: 4” X 10″ X 16″ | Voltage: 24VDC | Current: 300A | Conductors: .050″
Rack Mount PDA-Power & Signal
Created as a total power distribution scheme, Mersen engineers worked with the client to create a bus bar structure that accepts input power and ground, divides the power through 15 circuit breakers, and routes the various currents to modular output connections. Mersen laminated bus bars can be engineered to be made with an infinite number of connectors, fuses, capacitors, resistor networks, filters surge protectors and circuit breakers. Our complete value-added assemblies are supplied fully tested and ready for installation. Manufacturing benefits by reduced assembly and test time, purchasing benefits by keeping track of fewer items and managing a reduced inventory.
Platform for Circuit Breaker Configurations
Length: 8” | Width: 7.5″ | Voltage: 28V | Current: 700A
Mersen engineers work closely with customers to design complete rack mounted power distribution assemblies. This PDA contains a J-shaped, four-layer laminated bus bar, three input filters, six circuit breakers, sense monitoring and dual voltage switches. Tested, serialized, and completely labeled, each PDA is ready for system installation by the customer.
Rack Mounted Power Distribution Assembly
Size: 19” x 2U | Voltage: 125V/ 250V (switchable) | Current: 450A